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      Act , 2005

  
  

 

 

 

 

 

 

 

 

 

 

 

 

                  
                                               Biomass Gasifier  | Bio - Oil

         
INSTITUTIONAL/ COMMUNITY/ NIGHT SOIL BIOGAS PLANT PROGRAMME

                      Biogas is a clean, un-polluting, smoke and soot free fuel. 

  It contains  55 to 70 percent methane which is inflammable. 

    Biogas is produced from cattle dung, human  excreta, and organic matter in a “Biogas Plant”, commonly known as “gobar gas plant” through a process called ‘digestion’.  

    It  helps in simultaneously obtaining both cooking fuel and enriched manure from cattle dung.

    It caters the needs of community as whole and institutions.  The Biogas generated from these plants is utilized for cooking and operation of duel fuel engines for floor milling, chaff cutting, water pumping & generating electricity.

 

: STATE SUBSIDY :

Capacity of the plant (cu.m.)

Total cost (Rs.)

State Govt. for CBP

State Govt. for IBP

Beneficiary share of CBP

Beneficiary share of IBP

25

1,35,000/-

10% of total cost

40% of total cost   1,21,500/-

81,000/-

35

1,74,000/-

10% of total cost

40% of total cost   1,56,600/-

1,04,400/-

45

2,49,000/-

10% of total cost

40% of total cost   2,24,100/- 1,49,400/-

60

2,90,000/-

10% of total cost

40% of total cost   2,61,000/- 1,74,000/-

85

3,54,000/-

10% of total cost

40% of total cost 3,18,600/- 2,12,400/-
 
               INCENTIVES BEING PROVIDED BY MINISTRY OF NEW & RENEWABLE ENERGY, GOVT. OF INDIA UNDER BIOGAS BASED DISTRIBUTED/GRID POWER GENERATION PROGRAMME


The Ministry has started a scheme "Biogas based Distributed/Grid Power Generation Programme with a view to promote biogas based power generation, specially in the small capacity range, based on availability of large quantity of animal waste, waste from forestry, rural based industries/agro/food processing kitchen waste. The projects are to be taken by any village level organization, institution, private entrepreneur etc. in rural areas as well as areas covered under remote village electrification programme of the Ministry for sale of electricity to the individual/community/grid etc. on mutually agreeable terms.



Power generating capacity Biogas plant capacity Maximum support for preparation of DPR

CFA/Subsidy limited to the following ceiling or 40% of the cost of the system whichever is less

3-20 KW 25 cu.m. to 85 cu.m No DPR required Rs. 40,000 per KW
>20 KW to 100 KW

Any combination of above plants or alternate capacity/design

Rs. 20,000 per plant Rs. 35,000 per KW
>100 KW to 250 KW

Any combination of above plants or alternate capacity/design

Rs. 1,00,000 per plant Rs. 30,000 per KW
               BIOMASS GASIFICATION AND CO-GENERATION (NON-BAGASSE) PROGRAMME  

       

Biomass gasifier system is basically a reactor in which wood chips/cotton stalks and other woody biomass is burnt in a controlled quantity of air to produce combustible gas  generally known as producer gas.  This gas, after cooking and cleaning can be used as fuel for thermal applications or it can be fed to the diesel-Genset to produce electricity and it can save 60 to 80%  of diesel normally consumed    otherwise or 100% producer gas engine can be operated without using any other fuel.  

                  Ministry of New & Renewable Energy , Govt. of India, introduced a scheme  on promoting  applications of these system as an Demonstrative  Project and the scheme is being implemented through the concerned State Nodal Agencies.  To promote this technology, financial incentive in the form of subsidies are being provided by Govt. of India & the State Govt. as per detail given below:.

 


Biomass Gasifier

 

Progrmame

Approx. cost

Central financial assistance

 State subsidy

Biomass Gasifier for Thermal Application (100 KW capacity)

8.00 lacs

2.00 lacs/ 300 KW

10% of the system cost with maximum of Rs.80,000/-

Biomass Gasifier for Electrical  Application (100 KW capacity in dual fuel mode)

12.00 lacs

2.50 lacs/ 100 KW

10% of the system cost with maximum of Rs.1,20,000/-

Biomass Gasifier for Electrical  Application (100 KW capacity in 100% producer gas mode mode)

25.00 lacs

10.00 lacs/ 100 KW

10% of the system cost with maximum of Rs.2,50,000/-

Producer Gas Engine alone (100 KW capacity)

12.00 lacs

8.00 lacs/ 100 KW

10% of the system with maximum of Rs.1,20,000/-

Biomass Cogeneration (non-bagasse)

3.00 crore/MW

Rs.20.00 lacs per MW

Rs.20.00 lacs per MW

The amount of capital subsidy would be calculated on pro-rata basis of installed capacity and would be limited to a maximum of 5 MW capacity irrespective of installed capacity

 

: CENTRAL Grant under Demonstration Programme : 

Programme

Subsidy

Demonstration programme power generation with 100% indigenous producer gas engine upto 250 KW capacity

CFA of Rs. 15.00 lacs per 100 KW on pro-rata basis, or in multiples thereof (i.e. Rs. 150.00 lacs/MW) is proposed including  gasifier system, or CFA of Rs.10.00 lacs per 100 KW on pro-rata basis, or in multiples  thereof (i.e. Rs. 100.00 lacs/MW) for gas engine alone.

 

 

   PROJECT  FOR SETTING UP BIO-FUEL EXTRACTION UNITS AND PROMOTION OF BIO-OIL
      BASED GENSETS.

  BACKGROUND

             The use of vegetable oils particularly, in the transportation sector as a blend with diesel has gained an importance worldwide including India. In Indian context, the use of edible vegetable oil as supplement to diesel is not possible due to its increasing demand and short supply.  However, non-edible oils have a vast potential for generation of motive power.  The energy requirements of far flung villages for lighting, agriculture operation, can be met by using non-edible oils through diesel engines.  Accordingly, the Ministry of Non-conventional Energy Sources, Govt. of India has launched a Bio-fuel Pilot Demonstration Project Scheme in the country.  Haryana having a vast potential of growing non-edible oils like Jatropha, it is proposed to implement the pilot demonstration project on bio-oil in the State. 

 

        OBJECTIVES

  (i)   To create awareness among the farmers about the use of non-edible oils for
         meeting the energy requirements.

 (ii)    To provide energy through non-edible vegetable oils for rural people for lighting,
         agricultural operations and other community based stationary applications such
         as drinking water through demonstration project.

             (iii)   To provide financial support to encourage farmers to set up non-edible oil
                     extraction units.

             (iv)   To provide financial support to encourage farmers to set up bio-oil gensets.

 

         BIO-DIESEL FROM JATROPHA AS AN ALTERNATIVE OF DIESEL

             A number of tree borne oilseed crops are identified as an alternate to diesel.  Jatropha curcas is one of the prospective bio-diesel yielding crops.  Jatropha curcas, commonly called Ratanjyot is a multi-purpose tree of significant economic importance.  It is found throughout most of the topics and is known by a nearby 200 different names, indicating its significance and various possible uses.  It adapts  semi-arid marginal sites, wastelands and environment.  The large-scale cultivation of Jatropha on wastelands with poor Soils and low rainfall and drought prone rural area could provide a regular employment to poor people, and its processing  as  oil  fuel, soap,  candle etc.  could  improve  their  living conditions  by providing additional income.  Use of bio-diesel at the village level for operating oil engines for pumping water, operating small machinery and generating electricity is another good opportunity  which will be a boon for the farmers.

 
       
TECHNICAL FEASIBILITY
  1. Can be blended in any ratio with petrol / diesel.

  2. Existing storage facilities and infrastructure for petro-diesel can be used with minor alteration.

  3. From environment and emissions point of view, it is superior to petro-diesel.

 

        ADVANTGES OF JATROPHA
  1. Jatropha carcus is widely occurring variety of tree bearing oil.

  2. Can be growth in arid zones as well as in higher rainfall zones and even on the land with thin soil cover.

  3. It grow as a tree upto height of 3-5 metres.

 

          AGRO PRACTICES
  1. 2500 plants / hectare at 2mx2m.

  2. Irrigation required only for 1st two years.

  3. Pruning in 1st year when branches reach a height of 40-60 cms.

  4. Fertilizer from 2nd year in the ratio of 40:60:20 Nitrogen Phosphorous and Potassium kg/ha.

  5. Transportation during rainy season.

 

         YIELD AND ECONOMICS
  1. Gives 2.25 tonnes to 5 tonnes of seed per hectare per year.

  2. One tonne of Jatropha when crushed gives 328 kg of oil, assuming oil content of 35% and extraction of 94%.

  3. Hence one hectare of Jatropha plantation will give 1.6 tonnes of Jatropha oil.

  4. It can give a net income of Rs.15,000 per hectare.

 
         
GOVERNMENT SUPPORT REQUIRED

                           Though the farmers are growing Jatropha seeds but the oil extraction units with
                 latest technologies are not available at local level.

               Financial support is required to set up oil extraction units and bio-oil based gensets
                at local level.

          COST OF OIL EXTRACTION UNIT AND  STATE SUBSIDY

           Oil extraction unit of 60 kg per hour coupled with            =            Rs. 2,50,000/-
           7.5 HP engine. 

           State Govt. subsidy                                                          =            25% of the cost
                                                                                                        (Approx. Rs.62,500/)

          ECONOMICS OF OIL EXTRATION UNIT

         Cost of oil extraction unit of 60 kg. capacity                       =            Rs. 2,50,000/-

        a)  Annual  expenditure

          No. of seeds to be extracted during the year                  =            180 tonnes
            (@ 600 kg / per day for 300 day in a year)   

          Expenditure on purchase of seeds @ Rs.5/- per kg.        =            Rs. 9,00,000/-

          Electricity charges for 18000 units                                   =            Rs.81,000/-

          Wages                                                                             =            Rs.84,000/-

          Miscellaneous expenditure                                              =            Rs.8,400/-

                                      Total                                                   =            Rs.10,73,400/-

 

         b)  Income

               Total oil produced in one year                                  =            63,000 litre

               Sale value of the oil @ Rs.20/- per litre                    =            12,60,000/-

        c)   Profit per unit (b-a)                                                =            1,86,600         

          

          PROMOTION OF BIO-OIL GENSETS  AND  STATE SUBSIDY

              Plant capacity                                          :            25 KVA
 
              Bio-oil required                                        :            19710 Litres per annum

              Seeds required                                       :            56.315 tonne

              Cost of the plant                                      :            Rs.2.00 lacs

              Proposed subsidy                                   :            Rs.1.00 lacs

              Total oil produced from one oil                :            63,000 litres per annum
              extraction units

              Total amount of bio-oil produced             :            1008000 litres
               from proposed 16 oil extraction units

              Bio-oil required for 1 no. of                      :            19710 litres per annum
               25 KVA DG SET

              No. of D.G. sets  could run                      :            51 nos. 
              from the thus available bio-oil.

 

        PROPOSED PLAN

                      It is proposed to set up 4 nos. of oil extraction units in each district during the year 2005-06 and during the period of 11th Five Year Plan.  Total 80 nos. of units are proposed to be subsidized under this scheme.   

            It is proposed to set up 4 nos. of 25 KVA DG set each in four districts in the year 2005-06 and during the period of 11th Five Year Plan.  Total 80 nos. of DG sets  are proposed to be subsidized under this scheme. 

 

        BUDGET FOR THE YEAR 2005-06

   A)  Bio-oil extraction units                           

        No. of districts to be covered                                      =            4 nos.

        Total no. of units to be installed in each  District         =            4 nos.  

        Total no. of extraction units                                        =            16 nos.

        Total State subsidy  @ Rs.62500 per unit                =            Rs.10,00,000/-

 
  
B)  Bio-oil based DG set

         No. of districts to be covered                                      =            4 nos.

         Total no. of units to be installed in each  District        =            4 nos.

         Total no. of 25 KVA DG sets                                        =            16 nos.

          Total State subsidy  @ Rs.1.00 lacs /  DG set.       =            Rs.16,00,000/-

          Grand Total (A+B)                                                   =            Rs.26,00,000/-

 

 

 

Format for Submission of proposal for Installation of Institutional Biogas Plants 
                                                                                                                               Download  

 

Application Format for Submission of Proposals of Biomass Gasifier upto 100 KW 
    Capacity for Thermal and Electrical Applications,100% Producer Gas 
    Demonstration Project.
                                                                                                                             
Download